Waterjet Cutting Machine

 

Our Factory

 

BCTC machinery is a professional, integrated enterprise specializing in design, manufacturing, mechanical and installation, and sales services. It ranks among the most reputable and technically advanced companies in the stone equipment sector. BCTC machinery continues to accelerate innovation, introducing cutting-edge domestic and international technologies to develop a wide range of machinery, including bridge saw cutting machine, block cutting machine, stone polishing machine,multiwire, and more. Its product designs are innovative, adhere strictly to industry standards, and have passed ISO 9001 quality system certification as well as the EU CE certification.

 

 
 
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In China's waterjet cutting machine industry, BCTC is one of the most familiar brands for domestic and foreign customers, and it is also a manufacturer of waterjet cutting machines with more sales in China. The company not only has first-class waterjet manufacturing technology and service quality, but also is the earliest enterprise in China to carry out the R&D and production of AC five-axis waterjet.

Comparison of different waterjets:

 

1

Three-axis waterjet cutting machines are widely used in the glass, tile, sintered grid and metal industries. Its cutting method is vertical, which has an advantage in cutting speed.

2

Five-axis waterjet: AB five-axis CNC waterjet cutting machine is widely popular in ceramic tile and stone decoration processing factories. The cutting head can make an oblique cut of 0-10 degrees in the vertical direction. When cutting tiles or stone parquet, there is no need to manually trim the edges again, which greatly improves production efficiency.

3

The result of using a five-axis waterjet is very good. Compared with the three-axis waterjet cutting machine, the five-axis waterjet has the characteristics of higher cutting efficiency and faster speed. In particular, the cutting edge is smoother, and the processing requirements can be met without polishing after cutting.

 

With its excellent cost-effective advantage, BCTC waterjet cutting system has become the most cost-effective product in the domestic and foreign markets.

The 4020 waterjet cutter is capable of cutting almost any material from stone to metal up to 8 inches (200 mm) thick at extremely fast cutting speeds. Moreover, BCTC waterjet can effectively reduce cutting costs while ensuring cutting accuracy.The whole of CNC water jet cutting table

is made of sturdy cast iron or steel, and the base shaft is driven on both sides, which can easily cope with high production demands.

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Production Market

 

BCTC's stone cutting machines are exported to many countries and regions around the world. Customers from more than 200 countries and regions are very satisfied with our stone cutting machines and services. BCTC is deeply trusted by domestic and international buyers with its strict quality control.

 

Why Choose Us
 

Our certifications: We have obtained ISO9001:2015, ISO14001:20105, and High-Tech Enterprise certifications.

 

Production market: Our stone cutting machines are exported to many countries and regions including Europe, America, and Asia.

 

Our services: In the pre-sales stage, our team of experts will recommend the most suitable products according to the needs of customers and provide detailed technical consultation. During the sales period, we ensure timely delivery and provide installation guidance. For after-sales, we provide long-term technical support, warranty services and spare parts to help customers maximize the use of products and get reliable maintenance during use.

Advantages of Waterjet Cutting Machine
Ceramic Basin Cutting
Multi-material waterjet system
Water Jet Cutting Machine Stone
Cnc Water Jet Cutting Machine Stone

Versatility: Waterjets can cut through virtually anything, including rubber, stone, tile, glass, and metal. They can also cut through both single-layered and multi-layered materials, so you can get more done at once.


Clean cuts: Waterjets use a cold cutting process, meaning no heat or stress is imparted onto the materials you’re cutting. Due to the absence of heat, the materials being cut are protected against exposure to high temperatures that can alter the physical structure of the material, an issue seen in plasma, EDM, and laser cutting methods.


Cost-effectiveness: The parts used for waterjet cutting machines are typically cut from sheet or plate material and do not require any special materials like clamps, fixtures, or tool changes. This allows for a more cost-effective process, as well as shorter production times.


Less noise: Waterjet cutting machines can be used be while submerged in water, which significantly reduces the amount of noise required to make precise cuts. Traditional cutting methods can get extremely loud, which can be distracting and even harmful to workers.


Safer to use: Because there are no harmful fumes involved, no risk of fires, and far less airborne dust, waterjets are safer than many other tools used for cutting. The cold cutting process used with waterjet cutting eliminates the heat used in other cutting methods like plasma, laser, or EDM, making for a much safer system.


Easier maintenance: Because no additional materials like clamps or fixtures are needed, setup and maintenance are much simpler than that of other cutting machines.

 

Specification of Waterjet Cutting Machine
 

Product name

Waterjet cutting machine

Slot width (kerf)

0.15 mm (0.006”) and up

Slot shapes

Circular, straight, curved, triangles, squares, etc.

Slot orientation

No limitations

Slot taper

0 to 12 degree

Screen open area

Up to 34%

 

Types of Waterjet Cutting Machine

 
 
01
 

Pure waterjet cutting machines

Pure waterjet machines utilize water alone, making them ideal for softer materials like foam, rubber, and textiles. Cutting delicate materials without causing distortion.

 
02
 

Abrasive waterjet cutting machines

Adding abrasives to the water stream enables cutting through harder materials such as metals, ceramics, and glass. Fabrication of metal components, stone shaping, and glass cutting.

 
03
 

Hybrid waterjet machines

Hybrid machines integrate waterjet cutting with other technologies like plasma or laser cutting. Multi-material projects requiring the strengths of both technologies.

Multi-material waterjet system

 

Components of Waterjet Cutting Machine

The high-pressure water system

This system includes the pump that generates the pressurized water and all the plumbing needed to deliver it.

The machine

The multi-axis waterjet (x, y, z axes) machine includes the cutting head, waterjet table, abrasive cutting nozzle, and material support catcher.

The control system

Software in the high-performance control system manages the operator interface, x, y, z-axis motion control, nozzle positioning, and a velocity feedback system.

 

Application of Waterjet Cutting Machine
 

Aerospace industry

Aerospace components are often complex and require precision, and by their nature, they do not allow room for mistakes. It is one of the main reasons that waterjet cutting has become an essential part of manufacturing aerospace parts and components such as control panels and jet engine parts.

Water Jet Cutting Machine Stone
Cnc Water Jet Cutting Machine Stone

Glass

Cutting glass is a tricky process that requires precision tools to avoid puncturing or breaking the glass. Like the medical industry, cutting glass with a water jet allows for modifying and adjusting the water stream to avoid damaging the glass.

Auto industry

Robotic systems are a mainstay of the automotive industry, and water jet cutting integrates well into automated systems.

Ceramic Basin Cutting
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Medicine

In medicine, water jet cutting technology replaces traditional surgical cutting tools for specific operations.

Electronics

Manufacturers are continuously looking for ways to reduce costs and increase efficiency. Cost is a significant issue in electronics production, and the efficiency of water jet cutting has made it an essential part of electronics production.

Multi-material waterjet system
Ceramic Basin Cutting

Fiberglass

Water jet cutting can shape and form fiberglass without producing dust or excessive waste. The rigidity of the fiberglass is usually not a factor since the waterjet cutting process works whether shaping insulation or creating boats.

 

Packing and Shipping of Waterjet Cutting Machine
 

Packing

Wooden box

Shipping

Shipped by road, sea, rail

 

 

FAQ

 

Q: What are the characteristics of water jet machining?

A: Waterjets are good at finely detailed, intricate cutting because the stream is narrow, the cut applies minimal forces to the material, and there is no distortion from heat.

Q: What is the size of a waterjet machine?

A: Medium waterjet machines have a size between small waterjet machines (4 x 4 feet) going up to 4 x 8 feet (1.2 x 2.4 m).

Q: What are the different types of water jet cutting machines?

A: There are two types of waterjet: pure and abrasive. Combined, these two technologies can cut virtually any material, any shape, at any thickness.

Q: What is the quality of waterjet cutting?

A: Cut quality classes range from Q1, for the fastest and roughest cuts, to Q5 for the smoothest and most precise cuts achievable with traditional abrasive waterjet cutting.

Q: How many psi is a water jet cutter?

A: Water jet cutters typically operate within a pressure range of 30,000 to 90,000 psi (200 to 600 MPa). However, some specialized systems can reach pressures up to 100,000 psi or even higher.

Q: How many psi is a water jet cutter?

A: Water jet cutters typically operate within a pressure range of 30,000 to 90,000 psi (200 to 600 MPa). However, some specialized systems can reach pressures up to 100,000 psi or even higher.

BCTC Machinery is one of the most professional waterjet cutting machine manufacturers and suppliers in China, specialized in providing high quality products and service. Please feel free to buy high-grade waterjet cutting machine from our factory.

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