Let's look at a set of data comparisons:
Traditional diamond multi-wire saw machine is 5.3MM.
Gang saw belt saw with segments, the thickness is 3.5mm.
BHLMW-100/150's diamond wire saw diameter is 0.55mm
The larger the kerf, the more waste and the lower the output. If you are a manufacturer specializing in processing luxury stones, this waste is undoubtedly enormous. This is why we developed a new type of ultra-thin multi wire saw machine.
main features
Increased Efficiency and Capacity:
Because 0.4–0.7 mm diamond wire is used to cut the stone, the utilization rate of the stone is increased to over 97%.
Compared to traditional gangsaw, this machine can cut slabs from raw blocks by approximately 15-20%.
This machine can reliably process thin slabs less than 10 mm thick, ensuring efficient slab production.
Superior Finished Product Quality:
The vibration-free cutting process results in a smoother cut surface and significantly reduced wire marks. The slab flatness can be improved by approximately 50%.
Excellent Energy Saving and Environmental Performance:
The reduced cutting friction reduces the machine's power consumption by approximately 50% and stone powder generation by 90%, saving energy and reducing labor costs and time for cleaning stone powder.Noise levels are reduced by over 40 dB.
Space and Layout Advantages:
The machine has a more compact design and occupies more than 30% less floor space than traditional stone block cutting machine, which is more conducive to optimizing factory space for stone processing factory with limited space.
How to reduce diamond wire breakage?
Diamond wire breakage has always been a major problem during multi-wire saw cutting of stone blocks.
So, how can we minimize diamond wire breakage during this process?
There are many reasons for wire breakage, typically including the following:
Excessive tension, exceeding the recommended range;
Improper feed speed when cutting hard materials, increasing the load on the wire;
Insufficient cooling system, leading to excessively high wire temperature and damage;
Pulley misalignment or inclusions in the material, causing localized stress concentration.
If these factors are not addressed, they can easily cause wire breakage, affect cutting accuracy, increase material waste, and reduce production efficiency.
What are the ways to reduce diamond wire breakage?
To solve these problems, BCTC has developed a comprehensive set of advanced technologies.
A real-time tension monitoring and feedback system ensures that the wire tension remains within a safe range during the cutting process, preventing breakage due to excessive tension.
The CNC control system automatically adjusts the cutting speed based on material resistance, making the cutting process smoother and effectively reducing the load on the wire.
A CNC control system to intelligently optimize cutting parameters and generate the best cutting plan, reducing the risk of wire breakage from the outset.
The rapid start-stop system significantly reduces the instantaneous stress on the diamond wire, thereby further reducing the probability of wire breakage.
We also developed our own quick-connection method to address the wire breakage issue. This can prevent work stoppages and production shutdowns caused by wire breakage.
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